Advanced Gold Recovery Plant: Maximize Yield & Efficiency from Ore to Bullion
Struggling with Low Gold Recovery Rates or High Operational Costs?
Gold extraction is a high-stakes operation where every percentage point in recovery efficiency translates to significant revenue. Inefficient plants, outdated technology, and suboptimal workflows can lead to lost profits, increased waste, and operational bottlenecks. Our state-of-the-art gold recovery plant is engineered to deliver higher yields, lower energy consumption, and fully automated processing—ensuring maximum ROI for mining operators and mineral processors.
How Does Our Gold Recovery Plant Work?
Our turnkey gold recovery solution integrates cutting-edge mineral processing technologies to extract gold from ore with unmatched precision. The workflow includes:
- Crushing & Grinding – High-efficiency crushers and ball mills reduce ore to optimal particle size.
- Gravity Separation – Advanced centrifugal concentrators recover free-milling gold particles.
- Leaching & Adsorption – Cyanidation or eco-friendly alternatives (CIL/CIP) dissolve gold for extraction.
- Electrowinning/Refining – High-purity cathodes produce market-ready gold bullion.
- Tailings Management – Closed-loop water recycling and waste treatment minimize environmental impact.
Why Choose Our Gold Recovery Plant Over Competitors?
| Feature | Our Solution | Conventional Plants |
|---|---|---|
| Recovery Rate | 95-98% | 85-92% |
| Energy Consumption | 20% Lower | Standard |
| Automation Level | Fully Smart | Semi-Automated |
| Environmental Compliance | Zero Discharge | Partial Treatment |
Key Advantages:
✔ AI-Driven Process Optimization – Real-time adjustments maximize yield and reduce reagent waste.
✔ Modular Design – Scalable from 10 TPD to 500 TPD with minimal downtime for expansion.
✔ Corrosion-Resistant Materials – Stainless steel and abrasion-resistant liners extend lifespan. .jpg)
Technical Specifications at a Glance
- Capacity: 10–500 TPD (customizable)
- Power Requirement: 150–2000 kW (depending on scale)
- Recovery Efficiency: Up to 98% Au (varies by ore type)
- Leaching Time: 18–36 hours (optimized for fast kinetics)
- Footprint: Compact modular design reduces space needs by 30% vs traditional setups
Where Is This Plant Deployed? Real-World Success Stories
✅ Case Study: High-Sulfide Gold Ore Processing (Peru)
A mid-tier miner increased recovery from 82% to 96%, reducing cyanide consumption by 25% with our smart leaching control system. Payback period: 8 months.
✅ Case Study: Alluvial Gold Operation (West Africa)
A modular 50 TPD plant was commissioned in just 12 weeks, achieving a consistent recovery rate of over 94%. Maintenance costs dropped by 40% due to self-cleaning screens and wear-resistant components.
Flexible Pricing & Financing Options
We offer tailored solutions to fit capital budgets: .jpg)
🔹 Full Turnkey Plant: $1M–$15M (depending on capacity)
🔹 Lease-to-Own Plans: Low upfront cost with flexible terms
🔹 Retrofits & Upgrades: Improve existing setups at a fraction of new plant costs
ROI-focused financing models ensure profitability from the first year of operation.
Frequently Asked Questions (FAQ)
❓ What’s the minimum viable capacity for small-scale operators?
Our smallest modular unit starts at just 10 TPD, ideal for junior miners or pilot testing before scaling up.
❓ Can this plant handle refractory gold ores?
Yes—we integrate pressure oxidation (POX) or bioleaching systems for complex ores upon request.
❓ How long does installation take?
Modular plants can be operational in as little as 8–16 weeks; retrofits may take just 4 weeks.
❓ Is automation user-friendly for non-technical staff?
Absolutely—our HMI interface includes predictive maintenance alerts and step-by-step troubleshooting guides.
Engineered for Profitability—Proven in the Field
From exploration-stage miners to large-scale producers, our gold recovery plants are built to maximize efficiency, comply with global environmental standards, and deliver rapid ROI—because your success is measured in grams recovered per ton processed. Let’s optimize your operation today.