Screening conveyors are specialized types of conveyors designed to separate materials by size, remove fines, or classify bulk materials during the transportation process. They are commonly used in industries such as mining, recycling, agriculture, and construction. Here’s an overview of their key features, types, and applications:
Key Features of Screening Conveyors:
1. Vibrating Mechanism – Many screening conveyors use vibration to sift materials as they move along the belt or deck.
2. Perforated or Mesh Surface – The conveyor may have holes, slots, or mesh screens to allow smaller particles to fall through while larger materials continue moving.
3. Adjustable Screening Zones – Some models allow for adjustable screen sizes to handle different material grades.
4. Inclined or Horizontal Design – Depending on the application, screening can occur on flat or inclined conveyors.
5. Durability – Built to withstand abrasive materials (e.g., rocks, ores, recycled waste).
Types of Screening Conveyors:
1. Vibrating Screen Conveyors
– Use vibration motors or eccentric shafts to shake materials through screens.
– Common in mining and aggregate industries.
2. Trommel Screens (Rotary Screen Conveyors)
– A rotating cylindrical drum with perforations sorts materials as they tumble inside.
– Used in composting, waste recycling, and mineral processing.
3. Grizzly Screen Conveyors
– Heavy-duty bars or grids remove oversized rocks before crushing stages in mining/quarrying.
4. Flip-Flow Screen Conveyors
– Flexible screen mats with high-frequency vibrations for fine material separation (e.g., sand, biomass).
5. Belt Screen Conveyors
– Perforated belts allow fines to drop through while carrying larger materials forward.
6. Deck Screens (Multi-Level Screening)
– Multiple stacked screens classify materials into different sizes simultaneously.
Applications:
– Mining & Aggregates: Sorting crushed stone, ores, and gravel by size.
– Recycling: Separating metals, plastics, and organic waste.
– Agriculture: Grading grains, seeds, and fertilizers.
– Construction & Demolition: Sorting debris like concrete and asphalt.
– Biomass/Waste Processing: Filtering compost or wood chips.
Selection Considerations:
– Material