Sand & Aggregate Washing Plant – Maximize Purity, Minimize Waste
Struggling with Contaminated Aggregates or Inefficient Water Usage?
Poor-quality sand and aggregates lead to rejected batches, project delays, and costly rework. Traditional washing methods often waste water, require excessive maintenance, or fail to meet modern environmental standards. Our advanced Sand & Aggregate Washing Plant delivers high-purity output while optimizing resource efficiency—ensuring compliance and profitability for mining, construction, and recycling operations. 
How Does Our Washing Plant Work?
A fully integrated system designed for precision cleaning and classification:
- Feeding & Pre-Screening: Removes oversized debris before washing.
- Scrubbing & Attrition: Breaks down clay-bound particles for thorough cleaning.
- Washing & Dewatering: High-pressure spray nozzles and hydrocyclones separate fines.
- Water Recycling: Closed-loop systems reduce freshwater consumption by up to 90%.
Key Features That Set Us Apart
✔ High-Efficiency Cyclone Technology – Achieve up to 99% silt removal for premium-grade aggregates.
✔ Modular Design – Scalable configurations suit small quarries or large-scale mineral processing plants.
✔ Low Maintenance Wear Parts – Hardened chromium liners extend service life by 40% vs. standard systems.
✔ Smart Water Management – Automated sensors adjust flow rates to minimize waste and energy use. .jpg)
Why Choose Our System Over Competitors?
| Feature | Our Solution | Conventional Systems |
|---|---|---|
| Water Consumption | ≤ 50m³/hour | 100–150m³/hour |
| Fines Recovery Rate | ≥ 95% | 70–85% |
| Power Efficiency | Variable-speed drives | Fixed-speed motors |
| Footprint | Compact modular setup | Bulky static design |
Engineered for higher throughput with lower operational costs.
Technical Specifications (Standard Model)
- Capacity: 50–300 TPH (customizable)
- Power Requirement: 55–200 kW (depending on configuration)
- Materials Handled: Crushed rock, gravel, silica sand, recycled concrete
- Dimensions: Modular units from 10m × 5m (expandable)
- Certifications: ISO 9001, CE Marked, EPA-compliant water recycling
Where Is This Plant Used? Real-World Applications
- Quarry Operations: Produce washed aggregates meeting ASTM C33 specifications for concrete production.
- Construction Waste Recycling: Clean contaminated demolition debris into reusable sand/gravel.
- Mineral Sands Processing: Remove clays and impurities from industrial silica or garnet sands.
Case Study: A Texas-based aggregate supplier reduced wash-water costs by $120K/year while increasing product value by eliminating silt-related rejections.
Investment Options Tailored to Your Needs
- Flexible CAPEX pricing with tiered capacity models (request a quote).
- Lease-to-own financing available with approved credit (3–5-year terms).
- ROI Analysis: Most clients recover costs in <18 months via reduced waste and higher product pricing.
Frequently Asked Questions (FAQ)
Q: What’s the minimum feed size your plant can process?
A: Efficient cleaning starts at 0.1mm fines; pre-screening removes +63mm debris automatically.
Q: How do you handle abrasive materials without excessive wear?
A: Our patented rubber-lined screw washers and ceramic-lined cyclones outperform steel in longevity tests by 2:1.
Q: Can the system operate in freezing climates?
A: Yes—optional insulated housings and heated sumps prevent downtime in sub-zero conditions.*