pet bottle washing crushing :cost analysis

A cost analysis for PET bottle washing and crushing involves evaluating both capital expenditures (CAPEX) and operational expenditures (OPEX). Below is a breakdown of key cost components:

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1. Capital Costs (CAPEX)
# A. Equipment Costs
| Equipment | Estimated Cost (USD) |
|———–|———————-|
| PET Bottle Sorting Conveyor | $5,000 – $15,000 |
| Shredder/Crusher | $10,000 – $50,000 |
| Hot Washer & Detergent System | $20,000 – $80,000 |
| Friction Washer | $15,000 – $40,000 |
| Sink-Float Separation Tank | $5,000 – $20,000 |
| Drying System (Centrifuge/Heated Dryer) | $10,000 – $30,000 |
| Baler/Pelletizer (Optional) | $20,000 – $100,000 |
| Total Equipment Cost | $85,000 – $335,000 |

# B. Installation & Setup
– Factory setup (land/building): $50,000 – $200,000+
– Electrical & plumbing: $10,000 – $30,000
– Permits & licenses: $5,000 – $20,000

# C. Total CAPEX Range:
$150,000 – $600,000+ (depending on scale & automation)

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2. Operational Costs (OPEX)
# A. Raw Material & Inputs
– PET bottle procurement: $0.05 – $0.20/kg (depends on collection method)
– Water consumption: 500–2,000 liters per ton (~$0.50–$2/ton)
– Detergents & chemicals: $5–$20 per ton

# B. Labor Costs
– Workers (sorting/shredding/washing): 3–10 employees × $1–$5/hour
– Supervisors/maintenance: 1–2 × $15–$30/hour

# C. Utilities
– Electricity: ~50–150 kWh/ton ($5–$15/ton)
– Fuel (if using thermal drying): ~$10–$30/ton

# D.