Premium Stone Processing Equipment for High-Yield, Low-Cost Operations
Struggling with Downtime, Inefficiency, or Rising Operational Costs?
Stone processing plants face relentless pressure to maximize output while minimizing waste and energy consumption. Outdated or underperforming equipment leads to bottlenecks, inconsistent product quality, and inflated maintenance expenses. Our advanced stone processing systems are engineered to solve these challenges—delivering unmatched reliability, precision, and cost efficiency for quarries, construction firms, and mineral processors. .jpg)
How Does Our Stone Processing Plant Equipment Work?
Our modular solutions integrate crushing, screening, washing, and sorting technologies into a seamless workflow:
- Primary Crushing: Heavy-duty jaw crushers reduce raw stone to manageable sizes with minimal fines generation.
- Secondary & Tertiary Crushing: Cone crushers or impactors refine material for precise grading.
- Screening: Multi-deck vibratory screens classify aggregates by size with 95%+ accuracy.
- Washing & Scrubbing: Log washers remove contaminants (clay, dust) for premium-quality output.
- Sorting & Storage: Automated conveyor systems and silos ensure dust-free stockpiling.
What Sets Our Equipment Apart? Industry-Leading Innovations
| Feature | Competitive Advantage |
|---|---|
| Patented Anti-Blocking Design | Eliminates jamming in crushers/screens—reducing downtime by up to 30%. |
| Variable Frequency Drives (VFDs) | Adjust motor speed dynamically—cutting power use by 15–20%. |
| Wear-Resistant Alloy Liners | 3x longer lifespan vs. standard manganese steel (tested in granite/basalt). |
| IoT-Ready Sensors | Real-time monitoring of throughput, wear parts, and energy consumption via dashboard alerts. |
| Modular Frame Construction | Rapid setup/relocation (<72 hrs)—ideal for mobile or temporary sites. |
Technical Specifications: Built for Demanding Applications
| Model | Capacity (TPH) | Power (kW) | Max Feed Size (mm) | Output Range (mm) |
|---|---|---|---|---|
| SP-200 | 150–200 | 110 | 700 | 0–40 customizable |
| SP-500 | 400–500 | 250 | 900 | 0–70 customizable |
| SP-1000 | 800–1000 | 400 | 1200 | 0–100 customizable |
Materials: High-chrome blow bars, rubber-isolated screen decks, hardened steel bearings.
Environmental Compliance: Meets EU Stage V/US EPA Tier IV emissions standards. .jpg)
Where Is This Equipment Deployed? Proven Case Studies
- Granite Quarry Expansion (Spain): Upgraded to SP-500 system; achieved +22% yield of premium-grade aggregates while reducing fuel costs by €18k/month.
- Urban Construction Waste Recycling (USA): Mobile SP-200 unit processed demolition debris into ASTM-certified base materials—ROI in <14 months.
- Limestone Processing Plant (Vietnam): Automated washing circuit reduced water usage by 40% and eliminated manual sorting labor.
Flexible Acquisition Options: Own or Lease with Confidence
- Direct Purchase: Full warranty coverage (2 years parts/labor), free operator training included.
- Lease-to-Own: Fixed monthly payments with option to buy after 36 months ($1 buyout).
- Custom Financing: Tailored plans via partnered lenders (rates from 3.9% APR).
Frequently Asked Questions
Q: How does your equipment handle abrasive materials like quartz or basalt?
A: Our crushers feature reinforced rotors and ceramic composite liners tested for >8k hours in high-silica environments—far exceeding industry benchmarks.
Q: Can existing plants integrate your screening modules?
A: Yes—our bolt-on screen upgrades are compatible with most OEM conveyor systems (±10% sizing adjustment). Retrofits typically take <5 days downtime.
Q: What’s the typical maintenance schedule?
A: Predictive maintenance alerts via IoT reduce unplanned stops; major wear parts last 6–12 months depending on abrasiveness (>50% longer than competitors).
Engineered for durability and backed by global service support, our stone processing solutions ensure your operation stays profitable—regardless of market fluctuations or material variability. Request a tailored productivity analysis today to quantify potential savings for your plant’s unique requirements.*