Cruser Blue Metal Plant: High-Efficiency Aggregate Processing for Demanding Industrial Operations
Struggling with Inconsistent Aggregate Quality and Downtime?
Producing high-quality blue metal (construction aggregate) is critical for infrastructure projects, but outdated crushing plants often lead to inconsistent output, excessive maintenance, and unplanned downtime. The Cruser Blue Metal Plant delivers precision-engineered crushing technology designed to maximize throughput, minimize operational costs, and ensure uniform particle sizing—every time.
What Makes the Cruser Blue Metal Plant Different?
A fully integrated crushing and screening solution engineered for hard rock applications (granite, basalt, limestone), the Cruser Blue Metal Plant combines rugged durability with intelligent automation to optimize productivity. 
Key Workflow Stages:
- Primary Jaw Crusher: Heavy-duty crushing reduces raw feed to manageable sizes.
- Secondary Cone Crusher: Precision grinding ensures cubical aggregate shaping.
- Tertiary VSI Crusher: Fine-tuning for superior gradation (0–20mm).
- Multi-Deck Vibrating Screens: Accurate classification into commercial-grade aggregates (6mm, 12mm, 20mm, 40mm).
Core Features That Drive ROI
| Feature | Benefit |
|---|---|
| Hydraulic Adjustment System | Zero manual intervention for gap adjustments; reduces downtime by 30%. |
| Smart PLC Automation | Real-time monitoring of wear parts, feed rates, and power consumption. |
| Modular Design | Quick relocation or expansion for multi-site operations. |
| Dust Suppression Integration | Complies with global environmental standards (EPA, CE). |
How Does It Compare to Conventional Crushing Plants?
| Metric | Cruser Blue Metal Plant | Standard Competitor | Advantage |
|---|---|---|---|
| Throughput Capacity | 250–300 TPH | 180–220 TPH | +35% higher yield per shift |
| Power Consumption | 150 kW/hr avg. | 190 kW/hr avg. | Energy savings up to 21% |
| Wear Part Lifespan (Mn Steel) | 1,200+ hours | 800 hours | Lower replacement costs |
Technical Specifications at a Glance
- Feed Size: Up to 600mm (primary stage)
- Output Range: Customizable from 6mm to 40mm aggregates (±2% tolerance)
- Motor Power: Primary crusher – 110 kW; Secondary – 75 kW; Screening – 15 kW x2
- Construction: High-tensile steel frame with anti-corrosion coating
- Footprint: Compact design at just 18m x 8m (ideal for confined sites)
Proven Performance Across Industries
Case Study: Highway Construction Project
A Southeast Asian contractor reduced project delays by deploying two Cruser plants to process granite aggregates:
- Achieved consistent ASTM C33 gradation compliance (±3%).
- Reduced fuel costs by leveraging hybrid power options during peak tariffs.
Application Scenarios:
- Quarry operations supplying ready-mix concrete plants
- Rail ballast production for heavy-haul corridors
- Urban infrastructure requiring low-noise (<75 dB) crushing
Flexible Acquisition Options
- Direct Purchase: Competitive pricing with tiered discounts (>3 units).
- Lease-to-Own: Low upfront cost with a buyout clause after 36 months.
- Customized Financing: Partnered lenders offer extended terms (~5% APR).
Frequently Asked Questions (FAQ)
Q: What’s the average lead time for commissioning?
A: Fully assembled units ship in 8–10 weeks; on-site installation takes <5 days with our engineers’ support. .jpg)
Q: Can the plant handle abrasive volcanic rock?
A: Yes—the tertiary stage uses tungsten carbide-lined rotors tested up to SiO₂ content of 65%.
Q: Is operator training included?
A: Comprehensive training covers PLC controls, safety protocols, and preventive maintenance checklists (~16 hours).
Engineered for reliability and backed by a decade of field validation, the Cruser Blue Metal Plant is the strategic choice for contractors prioritizing efficiency over short-term cost savings. Request detailed specifications or a site suitability analysis today.*