Maximize Efficiency & Output in Coal Processing for Power Generation
Struggling with Inefficient Coal Preparation?
Downtime, inconsistent feedstock quality, and rising operational costs plague traditional coal processing plants. Without optimized crushing, screening, and washing systems, power plants face unreliable fuel supply, higher emissions, and wasted energy. Our advanced Coal Processing Solutions are engineered to streamline operations—delivering uniform coal sizing, reduced ash content, and maximum calorific value for electricity generation.
How Does Our Coal Processing System Work?
Our integrated system ensures seamless coal preparation for power plants:
- Primary Crushing: High-capacity crushers reduce run-of-mine (ROM) coal to manageable sizes.
- Screening & Classification: Precision screens separate coal by size for optimal combustion efficiency.
- Washing & Dewatering: Advanced cyclones and filters remove impurities (ash, sulfur) while minimizing moisture retention.
- Final Stockpiling: Processed coal is stored under cover to prevent degradation before transport to power stations.
Why Choose Our Coal Processing Equipment?
| Feature | Benefit |
|---|---|
| High-Efficiency Roll Crushers | Lower energy consumption vs. jaw crushers; reduced fines generation |
| Multi-Stage Screening Technology | 99% accuracy in particle separation for consistent boiler feed |
| Automated Ash Control | Real-time sensors adjust washing parameters to meet emission standards |
| Corrosion-Resistant Construction | Hardox-lined chutes and stainless-steel components extend lifespan |
Technical Specifications at a Glance
- Capacity: 500–5,000 TPH (customizable)
- Power Requirement: 200–2,000 kW (variable-speed drives available)
- Moisture Reduction: ≤8% post-washing (vs. industry avg. of 12%)
- Ash Removal Efficiency: Up to 85% reduction (depending on feedstock)
Proven Performance Across Power Generation Scenarios
Case Study: Southeast Asia Thermal Plant
A 1,200 MW plant reduced unplanned shutdowns by 40% after upgrading to our modular coal washing system—achieving: .jpg)
- Consistent 4,800 kcal/kg calorific value (±2% variance)
- Compliance with <15% ash content mandates
- ROI within 18 months via fuel savings
Application Flexibility
- Ideal for sub-bituminous and lignite processing
- Scalable designs for captive mines or third-party wash plants
Cost-Effective Investment with Flexible Financing
We offer CAPEX and OPEX models tailored to budgetary needs:
- Direct purchase with extended warranties (up to 5 years).
- Lease-to-own agreements with maintenance included.
- Pay-per-ton contracts for variable-demand operations.
Frequently Asked Questions
Q: How does your system handle high-moisture coals?
A: Our centrifugal dryers integrate thermal drying (optional) to stabilize moisture below 10%, preventing boiler inefficiencies.
Q: What’s the typical installation timeline?
A: Modular designs enable commissioning in as little as 8 weeks for standard configurations. Greenfield projects require 6–9 months. .jpg)
Q: Can existing plants retrofit your equipment?
A: Yes—our engineers conduct site audits to ensure compatibility with legacy conveyors or storage systems. Partial upgrades are common.
Engineered for reliability and backed by decades of mineral processing expertise, our solutions ensure your power plant operates at peak efficiency—today and tomorrow. Request a customized proposal tailored to your coal specifications and throughput requirements.