Revolutionize Your Coal Processing Efficiency with Advanced Coal Break-Up & Grinding Solutions
Struggling with Inefficient Coal Preparation?
Is inconsistent coal particle size reducing your power station’s combustion efficiency? Are frequent equipment downtimes and high maintenance costs cutting into your profitability? Outdated grinding systems can lead to energy waste, higher emissions, and operational bottlenecks. .jpg)
Our high-performance coal break-up and grinding system is engineered to deliver precise particle sizing, maximized throughput, and minimized downtime—ensuring optimal fuel preparation for peak power generation.
How Does Our Coal Break-Up & Grinding System Work?
A seamless integration of crushing, grinding, and classification ensures uniform coal sizing for superior combustion efficiency: 
- Primary Break-Up: Heavy-duty crushers reduce large coal chunks to manageable sizes.
- Precision Grinding: Advanced roller mills or ball mills pulverize coal to the ideal fineness (<200 mesh).
- Dynamic Classification: Air separators ensure consistent particle distribution before combustion.
This closed-loop system minimizes waste while maintaining strict adherence to emission standards.
Why Choose Our Coal Grinding Technology?
| Feature | Benefit |
|---|---|
| High-Efficiency Roller Mill Design | 30% lower energy consumption vs. traditional ball mills |
| Wear-Resistant Alloy Components | 2x longer service life, reducing replacement costs |
| Automated Particle Size Control | Real-time adjustments for consistent fuel quality |
| Modular Construction | Easy integration into existing plants with minimal downtime |
Competitive Edge: Unlike conventional systems, our solution offers:
- Higher Throughput: Process up to 150 tons/hour without compromising fineness.
- Lower OPEX: Reduced power consumption and maintenance requirements.
- Scalability: Customizable for small upgrades or full plant retrofits.
Technical Specifications at a Glance
| Parameter | Specification |
|---|---|
| Capacity Range | 50–150 TPH |
| Power Consumption | 18–22 kWh/ton (varies by coal hardness) |
| Output Fineness | 90% <200 mesh (adjustable) |
| Mill Type | Vertical Roller Mill / Ball Mill (customizable) |
| Material Construction | High-chrome alloy rollers, Ni-hard liners |
Proven Performance Across Power Stations Worldwide
Case Study: Southeast Asia Power Plant Retrofit
- Challenge: Frequent mill jams due to high-moisture coal; 15% unburned carbon in ash.
- Solution: Upgraded to our vertical roller mill with dynamic classifier.
- Results:
- Throughput increased by 22%.
- Unburned carbon reduced to 5%, improving emissions compliance.
- ROI achieved in under 14 months.
Flexible Pricing & Financing Options
We offer tailored solutions to fit your budget:
- Direct Purchase: Competitive pricing with extended warranty options.
- Lease-to-Own: Low upfront costs with flexible payment terms.
- Performance-Based Contracts: Pay-as-you-save models tied to efficiency gains.
Request a custom quote based on your plant’s capacity and coal specifications.
Frequently Asked Questions (FAQ)
What types of coal are compatible?
Our system handles sub-bituminous, lignite, and anthracite coals—including high-moisture or abrasive varieties—with adjustable settings for optimal grinding.
How does automation improve operations?
Integrated sensors and PLC controls auto-adjust mill pressure, feed rate, and classifier speed to maintain consistency without manual intervention.
What’s the expected maintenance schedule?
Wear parts (rollers, liners) typically last 8,000–12,000 hours; routine inspections are recommended every 500 hours for peak performance.
Can the system retrofit older plants?
Yes—modular designs allow phased upgrades with minimal disruption to ongoing operations.
Upgrade your coal preparation process today with a solution engineered for reliability, efficiency, and long-term cost savings—request detailed technical documentation now!