When crushing marble stones, you need a machine that can handle medium-hardness materials while producing a fine, uniform product with minimal dust. Here are the best options:
1. Jaw Crusher (Primary Crushing)
– Best for: Coarse crushing of large marble blocks (primary stage).
– Why? High crushing ratio, strong structure, and reliable performance.
– Output Size: 150–350 mm (adjustable).
– Top Brands: Metso, Sandvik, Terex.
2. Impact Crusher (Secondary Crushing)
– Best for: Medium-fine crushing with good particle shape.
– Why? High-speed impact breaks marble into cubical pieces with fewer cracks.
– Output Size: 20–50 mm (adjustable).
– Top Brands: Kleemann, Rubble Master, Eagle Crusher.
3. Cone Crusher (Secondary/Tertiary Crushing)
– Best for: Fine crushing and high production efficiency.
– Why? Provides uniform particle size and works well for hard marble.
– Output Si 5–20 mm (adjustable).
– Top Brands: Symons (Telsmith), Nordberg (Metso).
4. Hammer Crusher (For Small-Scale or Soft Marble)
– Best for: Small-scale operations or softer marble varieties.
– Why? Simple structure, low cost, but may produce more dust.
– Output Size: 5–30 mm.
5. Vertical Shaft Impact Crusher (VSI – For Sand Making)
– Best for: Producing artificial sand from marble waste.
– Why? Produces well-shaped particles ideal for construction sand.
– Output Size: 0–5 mm.
Key Factors to Consider:
– Hardness of Marble: Some marbles are softer; impact crushers work better in such cases.
– Desired Output Size: Jaw + Cone combo for aggregates; VSI for sand production.
– Production Capacity: Large quarries need high-capacity machines like cone crushers.
– Dust Control: Wet suppression or enclosed systems may be needed.
Recommended Setup:
– For aggregates:
*Jaw Crusher → Cone Crusher → Vibrating Screen*
– For sand production:
*J