A secondary crusher is a machine used in the crushing process to reduce the size of material after it has been processed by a primary crusher. It further breaks down smaller rocks, ores, or other materials into even finer particles, preparing them for subsequent stages like tertiary crushing or final screening.
Key Characteristics of a Secondary Crusher:
1. Input Size: Handles material already reduced by a primary crusher (typically 6–12 inches or smaller).
2. Output Size: Produces smaller, more uniform particles (often 0.5–3 inches).
3. Purpose: Prepares material for further processing (e.g., grinding, milling) or final use (e.g., construction aggregates).
Common Types of Secondary Crushers:
– Cone Crushers: Ideal for hard and abrasive materials; uses compression between a mantle and concave.
– Impact Crushers (Horizontal Shaft Impactors – HSI): Uses high-speed impact to fracture softer materials like limestone.
– Roll Crushers: Compresses material between two rotating rolls for medium-hard materials.
– Gyratory Crushers (less common iecondary role): Sometimes used for high-capacity secondary crushing.
Applications:
– Mining and quarrying (aggregate production)
– Recycling (concrete, asphalt)
– Industrial minerals processing
Secondary crushers balance efficiency and product quality, ensuring optimal feed size for downstream processes. The choice depends on material hardness, abrasiveness, and desired output specifications.