High-Efficiency Ilmenite Magnetic Processing Machines – Maximize Recovery Rates & Operational ROI
Struggling with Low Ilmenite Recovery Rates or Inefficient Mineral Separation?
Ilmenite processing demands precision—poor magnetic separation leads to lost revenue, wasted energy, and subpar concentrate quality. Our Malaysia-engineered ilmenite magnetic processing machines deliver unmatched recovery rates (>98%) while slashing operational costs through advanced automation and robust engineering. .jpg)
How Do Our Ilmenite Magnetic Separators Work?
A streamlined, three-stage workflow ensures optimal mineral extraction:
- Pre-Screening & Feeding – Vibratory feeders evenly distribute raw ore onto conveyor belts, removing oversized debris.
- High-Intensity Magnetic Separation – Multi-stage rotary drums with adjustable Gauss levels (8,000–20,000) extract ilmenite from gangue minerals.
- Concentrate Refining – Secondary screening and drying produce market-ready ilmenite concentrate (>52% TiO₂).
Why Choose Our Magnetic Processing Machines Over Competitors?
| Feature | Our Solution | Conventional Alternatives |
|---|---|---|
| Recovery Rate | >98% | 85–92% |
| Energy Efficiency | 15% lower kW/ton consumption | High power draw |
| Automation | PLC-controlled adjustments | Manual recalibration needed |
| Durability | Ceramic-coated drums (10+ years) | Standard steel (5–7 years) |
Key Technical Specifications at a Glance
- Capacity: 5–200 TPH (customizable)
- Magnetic Intensity: 8,000–20,000 Gauss (adjustable)
- Power Supply: 380V/50Hz or customized voltage
- Material Contact Parts: Stainless steel 316L + ceramic liners
- Moisture Tolerance: Handles up to 8% moisture in feed ore
Where Are These Machines Deployed? Real-World Success Stories
Case Study #1: Malaysian Heavy Mineral Sands Plant
A Tier-1 operator upgraded to our system, achieving:
- 22% higher ilmenite recovery, adding $1.2M/year in revenue.
- 30% less downtime due to wear-resistant components.
Case Study #2: Vietnam TiO₂ Refinery Expansion
Our modular separators integrated seamlessly into their existing circuit, reducing slurry tailings by 18%. .jpg)
Investment Options Tailored for Industrial Buyers
- Direct Purchase: Competitive pricing with bulk-order discounts (>3 units).
- Lease-to-Own: 24–36-month plans with maintenance included.
- Custom Financing: Partnered with major equipment lenders for low-rate terms.
Frequently Asked Questions (FAQ)
Q: What’s the minimum ilmenite grade your machines can process?
A: Effective on feeds as low as 8% TiO₂—ideal for tailings reprocessing projects.
Q: How does humidity affect performance?
A: Our anti-clogging drum design ensures stable operation in tropical climates (tested at 85% RH).
Q: Are spare parts readily available globally?
A: Yes; standardized components ship within 72 hours via our regional hubs in Asia and Africa.
Engineered for mineral processors who prioritize ROI-driven technology—request a performance datasheet today to benchmark against your current setup.