Small Hard Rock Crushing Plants for Tanzania: Compact, Efficient, and Built for Tough Conditions
Struggling with High Operational Costs and Low Output in Hard Rock Crushing?
Small-scale hard rock mining and construction projects in Tanzania demand reliable, high-performance crushing solutions—without the excessive footprint or maintenance costs of large-scale plants. Traditional setups often suffer from inefficiency, frequent downtime, and high fuel consumption. Our compact hard rock crushing plants are engineered to maximize productivity while minimizing operational expenses, delivering consistent output even in remote locations. .jpg)
Product Overview: How Does This Crushing Plant Work?
Designed specifically for Tanzanian hard rock (granite, basalt, quartz), our modular crushing plant integrates primary jaw crushing, secondary cone/impact crushing, and precision screening into a single streamlined workflow: .jpg)
- Primary Crushing: Heavy-duty jaw crusher reduces raw ore to manageable sizes (150–250mm).
- Secondary Crushing: Cone or impact crusher further refines material to 10–40mm.
- Screening: Multi-deck vibratory screens classify aggregates for precise end-use requirements (e.g., ballast, concrete mix).
- Mobility: Skid-mounted or trailer-based configurations enable rapid deployment and relocation.
Key Features & Innovations: What Sets This Plant Apart?
| Feature | Benefit |
|---|---|
| Modular Design | No permanent foundation required; reduces setup time by 60% vs. fixed plants |
| Fuel-Efficient Diesel Power | Tier III engines cut fuel costs by 20–30% compared to older models |
| Automated Control System | Real-time monitoring of feed rates, CSS adjustments, and wear parts lifespan |
| High-Wear-Resistant Materials | Manganese steel jaws/cones withstand abrasive Tanzanian rock formations |
| Dust Suppression Integration | EPA-compliant wet or dry systems ensure worker safety and regulatory compliance |
Competitive Advantage: Why Choose This Over Other Small Crushers?
Compared to conventional small crushers or manual hammer mills, our solution offers:
- Higher Throughput: Processes 30–100 TPH (vs. 10–30 TPH for basic units).
- Lower Cost per Tonne: Optimized crushing chambers reduce energy waste.
- Minimal Downtime: Quick-access maintenance points simplify liner changes.
- Future-Proof Scalability: Add pre-screening or tertiary crushing modules as needs grow.
Technical Specifications: Capacity, Power & Durability
| Model | Feed Size Max (mm) | Output Size Range (mm) | Capacity (TPH) | Power (kW) | Weight (tons) |
|---|---|---|---|---|---|
| JC-50 Jaw + CS-80 Cone Crusher | 350 | 10–40 | 50–70 | 110 + 90 = 200 kW Diesel/Electric Hybrid Skid-Mounted Plant Trailer-Mounted Plant Available Upon Request Additional Options Include Dust Suppression Systems Extended Conveyors for Stockpiling Pre-Screening Modules Customer Case Study: Tanzanian Gold Mine Challenge A mid-tier gold miner near Geita needed to upgrade from manual crushing to a semi-automated system due to inconsistent throughput (<15 TPH) and excessive labor costs Solution Deployed our JC-50 Jaw Crusher + CS-80 Cone Crusher combo with integrated screening Results Achieved stable 65 TPH production Reduced operational costs by $8/ton Enabled processing of harder ore previously deemed uneconomical Pricing & Financing Options Flexible acquisition models tailored for Tanzanian buyers Upfront Purchase Competitive pricing starting at $185K USD Lease-to-Own Spread payments over 24–36 months with eventual ownership Customized Service Contracts Includes preventive maintenance + spare parts bundles Frequently Asked Questions Q How quickly can the plant be operational Delivery installation within 4 weeks post-order minimal civil works required Q What’s the expected lifespan of wear parts Jaw liners last ~600 hours cone mantles ~1200 hours depending on abrasiveness Q Can it handle lateritic iron ore Yes but recommend secondary impact crushers over cones for sticky materials Q Is technical training provided Yes onsite training covers operations safety troubleshooting Conclusion Engineered specifically for Tanzanias rugged conditions our small hard rock crushing plants deliver scalable efficiency without compromising durability Request detailed specifications or a site suitability analysis today |