High-Efficiency Vibrating Screens for Mining & Aggregates – Maximize Output, Minimize Downtime
Struggling with Screening Inefficiencies? Boost Productivity with Precision Separation
Are clogged screens, inconsistent grading, or frequent maintenance disrupting your operations? Our heavy-duty vibrating screens deliver unmatched reliability and throughput for mining, quarrying, and mineral processing applications. Engineered for 24/7 performance in harsh conditions, they ensure precise material separation while reducing operational costs.
How Does Our Vibrating Screen Optimize Your Workflow?
Designed for high-capacity sorting and scalping, our vibrating screen integrates seamlessly into your process: .jpg)
- Feed Entry: Material enters the screen deck via a controlled feed chute.
- Multi-Layer Separation: Adjustable vibration intensity segregates particles by size across 1–4 decks.
- Discharge: Sized fractions exit through designated outlets for downstream processing.
- Maintenance Access: Quick-release panels minimize downtime during inspections or screen changes.
Key Features That Set Our Vibrating Screen Apart
- Robust Construction: High-tensile steel frame with abrasion-resistant polyurethane or wire mesh decks (optional).
- Advanced Vibration Mechanism: Dual-motor or eccentric weight drive ensures uniform motion without material buildup.
- Modular Design: Customizable deck configurations (linear, circular, or elliptical motion) to match your material type (ore, aggregates, coal).
- Smart Monitoring: Optional IoT-enabled sensors track vibration levels and wear patterns in real time.
Competitive Advantage Comparison
| Feature | Standard Screens | Our Vibrating Screen |
|---|---|---|
| Deck Durability | 3–6 months | 12+ months |
| Throughput Capacity | Up to 500 tph | Up to 1,200 tph |
| Energy Consumption | High | 15% Lower |
| Maintenance Intervals | Weekly checks | Monthly inspections |
Technical Specifications
- Model Range: VS-1224 to VS-2460 (custom sizes available)
- Deck Area: 12–60 m²
- Power: 5–30 kW (depending on size)
- Max Feed Size: ≤300 mm
- Material Options: Carbon steel, stainless steel (for corrosive environments)
Where Is This Vibrating Screen Used? Real-World Applications
- Iron Ore Processing: Achieve consistent lump/fines separation at +95% efficiency in Brazilian mines. (Case Study: Increased throughput by 22% at a Carajás Basin operation.)
- Aggregate Quarries: Eliminate oversize contamination in granite/river rock screening for ASTM-compliant gradation.
- Recycling Plants: Recover metals from construction waste with anti-blinding deck technology.
Flexible Pricing & Financing Solutions
We offer tiered pricing based on configuration and volume: Entry-level models start competitively for small operations, while large-scale custom builds include extended warranties and financing options (lease-to-own or CAPEX/OPEX models). Request a quote tailored to your project scope.
Frequently Asked Questions
Q: How often do screen panels need replacement?
A: Depending on material abrasiveness, our polyurethane decks last 2–3x longer than standard wire mesh—typically 9–18 months under heavy use.
Q: Can this handle wet or sticky materials?
A: Yes! Optional ball-deck cleaners or ultrasonic vibration systems prevent clogging in high-moisture applications like sand washing plants. .jpg)
Q: What’s the lead time for delivery?
A: Standard models ship in 4–6 weeks; custom designs require 8–10 weeks with expedited options available.