High-Efficiency Sand Washer: Maximize Purity & Productivity in Mineral Processing
Struggling with Contaminated or Poorly Graded Sand?
Sand quality directly impacts the performance of your concrete, asphalt, and construction materials. Inconsistent washing leads to wasted product, increased downtime, and costly reprocessing. Our Complete Sand Washer System delivers precision cleaning, superior material retention, and unmatched durability—ensuring your operation meets stringent industry standards while reducing operational costs.
How Does Our Advanced Sand Washer Work?
Engineered for heavy-duty mineral processing, our sand washer combines mechanical scrubbing and hydraulic separation to remove impurities efficiently:
- Feeding & Screening: Raw sand enters the hopper, where oversized debris is screened out.
- Intensive Washing: Rotating paddles or screw blades agitate material, dislodging clay, silt, and organic contaminants.
- Hydraulic Separation: Clean sand settles while wastewater carries away fines via an integrated dewatering screen.
- Dewatering & Discharge: Moisture-controlled output ensures optimal handling and transport readiness.
Why Choose Our Sand Washer Over Competitors?
| Feature | Our Solution | Industry Standard |
|---|---|---|
| Material Retention | ≥ 98% | 90–95% |
| Power Efficiency | 15–20% lower consumption | High energy waste |
| Wear Resistance | Hardened chromium paddles/screws | Standard steel components |
| Maintenance Interval | 500+ hours | 300–400 hours |
| Adjustable Output Grading | Fully customizable settings | Limited control |
Key Advantages:
✔ Higher Throughput: Processes up to 300 TPH without sacrificing cleaning efficiency.
✔ Modular Design: Easily integrates with existing crushing/screening plants.
✔ Zero Water Waste: Closed-loop recycling system minimizes freshwater demand—ideal for arid regions.
Technical Specifications: Built for Heavy-Duty Performance
- Capacity: 50–300 TPH (custom configurations available)
- Motor Power: 15–75 kW (variable speed options)
- Washing Drum Diameter: 1200–3500 mm
- Material Construction: High-grade steel with abrasion-resistant liners
- Water Consumption: ≤ 20 m³/hour (with recycling system)
(Exact specs vary by model—request detailed datasheets for your application.)
Where Is This Sand Washer Used? Proven Success Across Industries
✅ Construction Aggregates
Ensures ASTM-compliant sand for concrete production—eliminating harmful chlorides and silt content.
✅ Mineral Processing Plants
Recovers high-value silica or frac sand with minimal fines loss (<2%).
✅ Recycling Operations
Cleans demolition waste into reusable construction-grade material—slashing landfill costs by up to 40%.
📌 Case Study: Southeast Asia Quarry Operator
After switching to our system:
➜ Sand purity improved from 85% to 97%.
➜ Production downtime reduced by 30%.
Flexible Investment Options
We offer tailored solutions to fit your budget:
🔹 Direct purchase with extended warranty (up to 3 years).
🔹 Lease-to-own financing (0% interest for qualified buyers).
🔹 Pay-per-ton rental models for short-term projects. .jpg)
(Request a cost-benefit analysis based on your annual production volume.)
Frequently Asked Questions
❓ How often do wear parts need replacement?
With chromium-enhanced components, paddles/screws last up to 2x longer than standard parts (~18 months under normal use).
❓ Can this handle sticky clay-bound material?
Yes—our high-torque scrubbing mechanism breaks up stubborn clumps without clogging. Optional pre-soaking systems are available.
❓ What’s the lead time for delivery?
Standard units ship in 6–8 weeks. Expedited production slots may be available—inquire for details.
❓ Is onsite installation support included?
Global technical teams provide commissioning supervision and operator training at competitive rates. .jpg)
Upgrade your sand washing process with a system designed for reliability, efficiency, and long-term ROI—request a consultation today.**