Compact Gold Processing Plant: High-Yield Recovery for Small-Scale Operations
Struggling with Low-Throughput Gold Recovery?
Limited ore volume but need efficient, cost-effective gold extraction? Traditional large-scale plants often prove uneconomical for smaller deposits or remote sites. Our compact gold processing plant delivers industrial-grade recovery rates in a modular, scalable system—maximizing ROI without excess overhead.
Product Overview: How Does This Compact Gold Plant Work?
Designed for operations processing 1–10 tons per hour (TPH), this turnkey solution integrates crushing, grinding, gravity separation, and leaching into a single streamlined workflow: .jpg)
- Primary Crushing: Jaw crusher reduces ore to ≤10mm particles.
- Fine Grinding: Ball mill pulverizes material for optimal liberation.
- Gravity Concentration: Shaking tables/spiral concentrators recover free-milling gold.
- Leaching & Adsorption (Optional): CIP/CIL modules for refractory ores (>90% recovery).
- Smelting: Electrowinning or furnace produces doré bars ready for sale.
Core Features: What Sets This System Apart?
- Modular Design: Pre-assembled skid-mounted components reduce installation time by 60%.
- Low-Water Consumption: Closed-loop water recycling minimizes environmental impact.
- Automated Control: PLC system monitors pH, density, and flow rates for consistent output.
- Durability: High-wear zones lined with chromium carbide (3x lifespan vs. standard steel).
Competitive Advantage Comparison
| Feature | Our System | Conventional Plants |
|---|---|---|
| Footprint | 20m² | 50m²+ |
| Setup Time | 3–5 days | 2–4 weeks |
| Power Consumption | 15–25 kW | 40–60 kW |
| Minimum Viable Deposit | 500 oz Au | 2,000+ oz Au |
Technical Specifications at a Glance
| Parameter | Specification |
|---|---|
| Capacity Range | 1–10 TPH |
| Power Requirement | 380V/50Hz (customizable) |
| Recovery Rate | ≥85% (free-milling) |
| Operating Temperature | -20°C to +50°C |
| Key Materials | Stainless steel, HDPE, ceramic liners |
Ideal Applications: Where Does This Plant Excel?
- Artisanal Miner Upgrades: Transition from mercury-based to industrial extraction.
- Tailings Reprocessing: Profit from legacy deposits with untapped value.
- Exploration Sites: Test ore viability before large CAPEX commitments.
Case Study: Peruvian Cooperative
A client processing quartz vein ore (5 g/t Au) achieved 88% recovery at 3 TPH, breakeven within 8 months using gravity-only configuration—no cyanide required.
Pricing & Financing Options
Base configuration starts at $120,000 USD (gravity-only). Leaching/CIL modules add $45,000–$75,000 USD depending on scale. Flexible financing includes:
- Lease-to-own agreements (12–36 months).
- Partial pre-payment with ore-sharing models.
FAQ: Key Questions Answered
Q1: What’s the minimum gold grade this plant can process economically?
A: As low as 0.8 g/t Au with optimized gravity circuits; leaching improves margins below 2 g/t Au. .jpg)
Q2: Can it handle sulfide ores?
A: Yes—add an oxidation module (additional CAPEX) for >80% recovery on refractory ores.
Q3: Is operator training included?
A: Comprehensive onsite training covers maintenance, troubleshooting, and safety protocols.
Engineered for efficiency and scalability—this compact gold plant transforms marginal deposits into profitable ventures without compromising on recoveries or reliability.*