Boost Productivity & Reduce Downtime with High-Performance Impact Crushers & Vibrating Screens
Struggling with Inefficient Crushing and Screening?
Are inconsistent particle sizes slowing your production line? Do frequent breakdowns disrupt your operations? Poorly performing crushers and screens lead to wasted energy, higher maintenance costs, and lost revenue.
Our heavy-duty impact crushers and vibrating screens are engineered for maximum throughput, durability, and precision—ensuring optimal material processing for mining, quarrying, and recycling applications.
How Do Our Impact Crushers & Vibrating Screens Work?
Impact Crusher Workflow:
- Primary Crushing: Large feed material enters the crushing chamber.
- High-Speed Impact: Rotor hammers strike material against breaker plates, reducing size efficiently.
- Adjustable Output: Gap settings control final particle size for consistent grading.
Vibrating Screen Workflow:
- Material Feeding: Raw or crushed material is fed onto the screen deck.
- Precision Separation: Multi-layer sieves classify particles by size via controlled vibration.
- Efficient Discharge: Oversize materials return for reprocessing; correctly sized output moves forward seamlessly.
Why Choose Our Equipment Over Competitors?
| Feature | Our Solution | Industry Standard | Advantage |
|---|---|---|---|
| Rotor Durability | Hardox® steel + tungsten carbide tips | Standard manganese steel | Longer wear life |
| Vibration Efficiency | Dual eccentric shafts with adjustable amplitude | Single shaft design | Smoothing screening, less clogging |
| Energy Consumption | Direct-drive motors (up to 20% more efficient) | Belt-driven systems | Lower operating costs |
| Maintenance Access | Hydraulic-assisted opening & quick-release panels | Bolted access points | Faster servicing |
Key Features & Technical Innovations
🔹 Impact Crusher Highlights:
✔️ Variable Speed Rotor: Adjust RPMs for different materials (soft rock vs. hard stone).
✔️ Hydraulic Adjustment: Fine-tune discharge settings without downtime.
✔️ Modular Wear Parts: Replaceable liners reduce long-term costs.
🔹 Vibrating Screen Advantages:
✔️ Multi-Deck Configurations: Up to 4 decks for ultra-fine classification (<5mm accuracy).
✔️ Anti-Clogging Mesh: Self-cleaning screen media minimizes blockages.
✔️ Rubber Isolation Mounts: Reduces structural vibration transfer by 40%.
Technical Specifications at a Glance
📊 Impact Crusher (Model IC-300)
- Max Feed Size: 800mm
- Capacity: 200–350 TPH (depending on material hardness)
- Motor Power: 200–315 kW
- Weight: 18–22 tons (stationary/mobile versions available)
📊 Vibrating Screen (Model VS-2460)
- Screening Area: 6m² (double-deck) / 9m² (triple-deck)
- Amplitude Range: 3–8mm adjustable
- Drive Type: Dual eccentric with grease lubrication
- Throughput: Up to 500 TPH
Where Are These Machines Used? Real-World Applications
🏗️ Mining & Aggregates:
→ Secondary crushing of granite/basalt → Pre-screening before cone crushers
♻️ Recycling Plants:
→ Concrete/asphalt demolition waste processing → Ferrous/non-ferrous metal separation
🌱 Mineral Processing:
→ Coal/iron ore sizing → Limestone grading for cement production
📌 Case Study: A quarry operator increased uptime by 30% after switching to our impact crusher—reducing unscheduled maintenance costs by $85K/year. (Detailed report available upon request.)*
Flexible Pricing & Financing Options
We offer tailored solutions based on your operational needs:
✅ CAPEX Purchase – Full ownership with extended warranty options
✅ OPEX Leasing – Low monthly payments with upgrade flexibility
✅ Rental Programs – Short-term project support .jpg)
Request a customized quote based on your required configuration.
Frequently Asked Questions ❓
Q1: What’s the expected lifespan of wear parts in abrasive conditions?
A1: Hammer tips last ~600–800 hours in granite crushing; screen meshes operate ~1,200 hours before replacement (varies by material abrasiveness). .jpg)
Q2: Can these machines integrate into existing plant setups?
A2: Yes—both skid-mounted and modular designs ensure compatibility with most conveyor/feeder systems.
Q3: How does your energy efficiency compare to jaw/cone crushers?
A3: Impact crushers consume ~15% less power per ton vs traditional compression-style crushers in medium-hardness rock applications. (See our energy audit report.)*
Upgrade your crushing and screening efficiency today—engineered reliability backed by decades of industrial expertise.**