Robust Static Jaw Crushers for High-Capacity Primary Crushing in India
Need Reliable Primary Crushing Without Downtime?
Struggling with inconsistent feed size, frequent maintenance, or low throughput in your mining or aggregate operations? A high-performance static jaw crusher is the backbone of efficient primary crushing—delivering unmatched durability and productivity for India’s toughest material processing challenges. .jpg)
Product Overview: Engineered for Heavy-Duty Crushing
Our static jaw crusher is designed for stationary primary crushing applications, ideal for quarries, mining sites, and construction waste recycling. Its robust construction ensures long-term operation with minimal downtime, processing hard rock, granite, basalt, and abrasive ores efficiently.
Workflow:
- Feed Hopper: Large-capacity hopper reduces bridging risks.
- Crushing Chamber: Deep symmetrical design maximizes nip angle for higher throughput.
- Discharge Conveyor: Adjustable settings ensure precise output sizing (50–300 mm).
Key Features & Innovations
- Heavy-Duty Frame: Reinforced steel construction withstands extreme loads and vibrations.
- Advanced Toggle System: Hydraulic adjustment reduces manual intervention for quick CSS changes.
- Wear-Resistant Jaws: Manganese steel plates extend service life by 30% vs. standard models.
- Optimized Kinematics: Aggressive crushing motion enhances reduction ratios (6:1 to 8:1).
- Low Maintenance Design: Grease-lubricated bearings and accessible wear parts simplify servicing.
Why Choose Our Static Jaw Crusher Over Competitors?
| Feature | Our Model | Industry Standard | Advantage |
|---|---|---|---|
| Throughput Capacity | 150–800 TPH | 100–600 TPH | Higher output |
| Power Consumption | 75–200 kW | 90–250 kW | Energy-efficient |
| Jaw Plate Life | 6–12 months | 4–8 months | Longer wear resistance |
| Adjustment Mechanism | Hydraulic | Manual/Mechanical | Faster CSS changes |
Technical Specifications
| Parameter | Details |
|---|---|
| Feed Opening | 900 x 600 mm to 1500 x 1200 mm |
| Max Feed Size | Up to 1200 mm |
| Output Range | 50–300 mm (adjustable) |
| Motor Power | 75–200 kW |
| Weight | 12,000–45,000 kg |
| Materials Handled Granite, Basalt, Iron Ore, Demolition Waste |
Ideal Applications & Success Stories
Mining & Quarrying: Consistently processes +600 TPH of granite at a Tamil Nadu quarry—reducing secondary crusher load by 25%.
Construction Waste Recycling: Deployed in Delhi-NCR recycling plants to crush concrete debris into reusable aggregates (0–40 mm).
Flexible Pricing & Financing Options
Invest in long-term productivity with competitive pricing tailored to project scale: .jpg)
- Direct purchase with extended warranty options.
- Lease-to-own plans with zero upfront costs (terms apply).
Frequently Asked Questions (FAQ)
Q: What’s the typical lifespan of your jaw plates?
A: Depending on abrasiveness, manganese jaws last 6–12 months—twice as long as standard models due to superior metallurgy.
Q: Can this crusher handle wet or sticky materials?
A: Yes, our deep-chamber design minimizes clogging risks compared to shallow-profile competitors.
Q: Is onsite installation support available?
A: Yes—our engineers provide commissioning assistance and operator training upon request.
Q: What’s the lead time for delivery?
A: Standard units ship in 4–6 weeks; custom configurations may require additional time.
Engineered for India’s harsh conditions—maximize uptime and ROI with a proven static jaw crusher solution today.