Gold Ore Crushing Plant – Maximize Recovery Rates & Minimize Downtime
Struggling with Low Gold Recovery or Frequent Equipment Failures?
Gold ore processing demands precision and reliability. Inconsistent crushing performance, high maintenance costs, and subpar recovery rates can cripple profitability. Our modular gold ore crushing plant is engineered to deliver high throughput, superior particle size control, and extended operational life, ensuring maximum yield with minimal downtime.
Gold Ore Crushing Plant Overview & Workflow
A high-efficiency crushing system designed for primary, secondary, and tertiary gold ore reduction:
- Primary Crushing: Heavy-duty jaw crusher reduces large ore chunks (<600mm) to manageable sizes.
- Secondary Crushing: Cone crusher further refines material (<50mm) for optimal liberation.
- Tertiary Crushing (Optional): Vertical shaft impactor (VSI) ensures ultra-fine particles for enhanced leaching/gravity recovery.
- Screening & Classification: Vibrating screens segregate oversize material for recirculation, improving efficiency.
Why Our Gold Ore Crushing Plant Outperforms Competitors?
| Feature | Our Solution | Industry Standard | Advantage |
|---|---|---|---|
| Wear Resistance | High-chrome alloy liners | Standard manganese steel | 3x longer lifespan |
| Energy Efficiency | Direct-drive motors (IE4 class) | Belt-driven systems | 15% lower power consumption |
| Automation | PLC-controlled process optimization | Manual adjustments | Consistent output, reduced labor |
| Mobility | Skid-mounted or trailer options | Fixed installations | Faster deployment, lower CAPEX |
Technical Specifications
- Capacity: 50–500 TPH (customizable)
- Max Feed Size: ≤600mm (primary), ≤250mm (secondary)
- Power Requirement: 150–400 kW (plant-dependent)
- Material Handling: Abrasion-resistant steel construction
- Moisture Tolerance: Up to 8% without clogging
Where Does This Plant Excel? Real-World Applications
Case Study: Hard Rock Mine in Western Australia
- Challenge: Low recovery due to inconsistent crush size (~25% -75mm oversize).
- Solution: Deployed our tertiary VSI module + automated screening.
- Result: Particle size reduced to <10mm, boosting cyanide leaching recovery by 22%.
Scenario: Alluvial Gold Processing in Ghana
- Modular skid design enabled rapid relocation between sites, cutting setup time by 40%.
Flexible Acquisition Options
- Outright Purchase: Competitive pricing with bulk-order discounts (>3 units).
- Leasing: Low monthly payments with buyout options after 36 months.
- PPA Model (Pay-per-Ton): No upfront cost—pay based on actual throughput.
Frequently Asked Questions (FAQ)
Q: What’s the minimum gold grade required for economic viability?
A: The plant operates efficiently at grades as low as 0.5g/ton but optimizes ROI above 1g/ton with proper downstream processing. .jpg)
*Q: How does automation reduce operating costs?**
A: Real-time monitoring adjusts crusher settings for feed variations, reducing energy waste and manual intervention by up to 30%.
Q: Can the plant handle sulfide ores?
A: Yes, but we recommend pairing it with a pre-oxidation stage for refractory ores (>3% sulfide content). .jpg)
Engineered for profit-driven operators—delivering reliability where it counts. Request a customized throughput analysis today.*