Maximize Crushing Efficiency & Reduce Downtime with Advanced Jaw Crushers
Struggling with Unreliable Crushing Performance?
Are unpredictable breakdowns, high maintenance costs, or inconsistent output hindering your quarry or mineral processing operations? Outdated jaw crushers can bottleneck productivity, driving up operational expenses. Modern high-performance jaw crushers deliver unmatched reliability, efficiency, and longevity—engineered to handle the toughest aggregates and ores while minimizing downtime.
Why Choose Our Jaw Crusher? A Superior Crushing Solution
Our heavy-duty jaw crusher is designed for primary crushing applications in mining, construction, and recycling industries. Its optimized geometry and robust construction ensure maximum throughput with reduced energy consumption. .jpg)
Key Workflow Advantages:
- High Reduction Ratio: Efficiently reduces large feed sizes (up to 1,500 mm) into uniform output.
- Low Operational Costs: Energy-efficient motor and durable wear parts reduce power consumption and replacement frequency.
- Minimal Maintenance: Grease-lubricated bearings and easily replaceable liners extend service life.
What Sets Our Jaw Crusher Apart? Technical Innovations for Peak Performance
- Patented Hydraulic Adjustment System – Enables quick CSS (closed-side setting) changes without manual intervention, optimizing output gradation.
- Reinforced Frame Construction – Fabricated from high-grade steel for superior fatigue resistance under heavy loads.
- Advanced Kinematics Design – Deep crushing chamber enhances nip angle for better grip on feed material, reducing slippage and improving efficiency.
- Smart Safety Features – Automatic overload protection prevents damage from uncrushable objects (tramp metal).
| Feature | Standard Jaw Crusher | Our Advanced Model |
|---|---|---|
| Crushing Capacity | 100–300 TPH | 150–600 TPH |
| Power Consumption | Higher (10–15% more) | Optimized motor reduces energy use by 20% |
| Wear Part Lifespan | 6–12 months | Up to 24 months (Mn-steel alloys) |
Technical Specifications: Built for Heavy-Duty Applications
- Feed Opening: 900 x 1,200 mm to 1,500 x 2,100 mm (customizable)
- Max Feed Size: Up to 1,500 mm (varies by model)
- Motor Power: 75–400 kW (electric or diesel options)
- Output Range: Adjustable from 50–300 mm CSS
- Materials Processed: Granite, basalt, iron ore, recycled concrete
Where Does It Excel? Real-World Applications & Success Stories
Our jaw crushers are trusted in demanding environments:
✅ Mining Operations: Consistent throughput for copper/gold ore primary crushing in Peru (450 TPH achieved).
✅ Quarrying: Reduced downtime by 30% for a European aggregates producer processing granite.
✅ Recycling Plants: Handled reinforced concrete demolition waste with minimal jamming incidents. .jpg)
“After switching to this jaw crusher, our maintenance costs dropped by 40%, and production targets were met consistently.” – Plant Manager, Southeast Asia Mining Co.
Investment Options: Flexible Purchase & Financing Plans
We offer competitive pricing tailored to project scales:
- Direct purchase with extended warranty (up to 3 years).
- Lease-to-own financing with low monthly payments.
- Customized rental agreements for short-term projects.
Frequently Asked Questions (FAQ)
Q: How often do wear parts need replacement?
A: Depending on abrasiveness of material, jaw plates last 12–24 months; regular inspection is recommended.
Q: Can it handle wet or sticky materials?
A: Yes—specialized toggle designs prevent clogging in high-moisture conditions.
Q: Is automation integration possible?
A: Absolutely—IoT-enabled models provide real-time monitoring via PLC systems.
Upgrade to a smarter crushing solution—engineered for durability, efficiency, and long-term ROI. Request a performance evaluation today!