Stone Breaker Machine: Reliable, High-Performance Crushing for Heavy-Duty Applications
Tired of Downtime and Inefficient Crushing?
Facing frequent breakdowns, inconsistent output, or high maintenance costs with your current crushing equipment? A high-quality stone breaker machine is the backbone of efficient aggregate production, mineral processing, and demolition operations. Engineered for durability and productivity, our stone breaker delivers unmatched performance in the toughest conditions—ensuring maximum uptime and cost efficiency for your business.
What Is a Stone Breaker Machine?
A stone breaker machine (also known as a rock crusher) is a heavy-duty industrial machine designed to reduce large rocks, stones, and ores into smaller, uniform aggregates. It is essential in:
- Quarrying & Mining – Primary and secondary crushing of granite, basalt, limestone, and other hard materials.
- Construction & Demolition – Processing concrete, asphalt, and recycled materials for reuse.
- Mineral Processing – Preparing ores for further refinement in beneficiation plants.
How It Works:
- Feeding: Large rocks are loaded into the hopper via loader or conveyor.
- Crushing: Powerful jaws or impactors apply mechanical force to break down material.
- Screening (Optional): Integrated or separate screening ensures consistent output sizing.
- Discharge: Crushed material exits via conveyor for stockpiling or further processing.
Why Choose Our Stone Breaker Machine? Key Features & Innovations
| Feature | Benefit |
|---|---|
| High-Strength Steel Construction | Resists wear from abrasive materials—extends service life by 30%+ |
| Hydraulic Adjustment System | Quick setting changes without downtime |
| Intelligent Control Panel | Real-time monitoring of performance metrics |
| Low-Vibration Design | Reduces structural stress & operator fatigue |
| Modular Wear Parts | Easy replacement minimizes maintenance time |
Competitive Advantages vs. Conventional Crushers
✅ Higher Throughput: Up to 20% greater capacity than comparable models due to optimized chamber design.
✅ Energy Efficient: Advanced motor systems cut power consumption by 15%.
✅ Versatility: Handles wet, sticky, or hard materials without clogging (patented anti-jam technology).
Technical Specifications at a Glance
| Model | Max Feed Size (mm) | Capacity (TPH) | Power (kW) | Weight (tons) |
|---|---|---|---|---|
| SB-200 | 500 | 50–120 | 75 | 8.5 |
| SB-400 | 700 | 150–300 | 160 | 18 |
| SB-800 | 1000 | 400–800 | 315 | 42 |
Additional options: Dust suppression systems, automated lubrication, remote monitoring.
Where Is It Used? Proven Applications & Case Studies
1. Granite Quarry Expansion – Southeast Asia
A mining contractor increased production by 35% after replacing outdated jaw crushers with our SB-400 model—achieving consistent 250 TPH output with fewer unplanned stops.
2. Urban Demolition Recycling – Europe
A construction firm reduced landfill costs by crushing concrete debris on-site into reusable aggregate for road base—saving €120K annually in disposal fees. 
Flexible Pricing & Financing Options
We offer:
✔️ Direct purchase with volume discounts (request a quote).
✔️ Lease-to-own plans with $0 down for qualifying businesses.
✔️ Extended warranties covering wear parts for up to 2 years.
Frequently Asked Questions (FAQ)
What’s the average lifespan of your stone breaker?
With proper maintenance, the core structure lasts 10+ years; wear parts vary by material abrasiveness but typically require replacement every 6–18 months.
Can it process wet or sticky materials?
Yes—our models include optional anti-clogging designs like heated chutes or impact-resistant liners for challenging conditions.
Do you provide installation support?
Global service teams offer on-site commissioning, operator training, and annual maintenance contracts upon request. .jpg)
Upgrade Your Crushing Efficiency Today
Engineered for reliability and backed by industry-leading support, our stone breaker machines are built to keep your operations running smoothly—maximizing ROI while minimizing headaches. Request detailed specifications or a customized solution assessment now.*