High-Efficiency Screening Disc Rolls for Superior Mineral Separation
Tired of Inefficient Screening and High Maintenance Costs?
Are your current screening solutions causing downtime due to frequent clogging or inconsistent particle separation? Do you struggle with high wear-and-tear costs or inefficient material classification? Our advanced Screening Disc Rolls are engineered to deliver precise, high-capacity screening with minimal maintenance—optimizing your mineral processing, recycling, or aggregate operations.
What Are Screening Disc Rolls and How Do They Work?
Screening disc rolls are robust, rotating screening modules designed for dry or wet material separation in mining, construction, and recycling applications. They consist of interlocking discs mounted on a shaft, creating adjustable gaps for precise particle sizing.
Key Workflow Benefits:
✔ Self-Cleaning Design – Rotating discs prevent material buildup, reducing blockages.
✔ Adjustable Gap Control – Fine-tune screening accuracy for different material grades.
✔ High Throughput – Continuous operation with minimal downtime for maintenance.
Why Choose Our Screening Disc Rolls Over Conventional Screens?
| Feature | Traditional Screens | Our Screening Disc Rolls |
|---|---|---|
| Clogging Resistance | Prone to blinding | Self-cleaning design |
| Maintenance Frequency | High (frequent screen replacements) | Low (wear-resistant materials) |
| Particle Separation Accuracy | Variable due to screen wear | Consistent gap control |
| Durability | Moderate (woven wire/mesh wears quickly) | High (hardened steel/composite discs) |
| Throughput Capacity | Limited by screen area | High-capacity continuous operation |
Competitive Advantages:
- Longer Lifespan: Hardened alloy discs resist abrasion, reducing replacement costs.
- Energy Efficiency: Optimized rotation reduces power consumption vs. vibrating screens.
- Modular Design: Easy integration into existing screening plants or new setups.
Technical Specifications: Built for Heavy-Duty Performance
- Material Options: Hardened steel, polyurethane-coated, or tungsten carbide discs.
- Capacity Range: 50–500 TPH (customizable based on application).
- Power Requirements: 5–30 kW (varies by model and load).
- Gap Adjustment: 2–50 mm (precise control via manual or automated systems).
- Operating Conditions: Suitable for wet/dry processing, temperatures up to 150°C.
(Exact specifications vary by model—consult our engineering team for tailored solutions.)
Where Are Screening Disc Rolls Used? Real-World Applications
1. Mineral Processing Plants
Separate coal, iron ore, or phosphate with high accuracy—reducing downstream processing costs.
2. Recycling & Waste Management
Efficiently classify construction debris, metals, and municipal solid waste (MSW). .jpg)
3. Aggregate Production
Ensure uniform gravel, sand, and crushed stone sizing for construction materials.
Case Study Example:
A South African platinum mine reduced downtime by 40% after replacing traditional screens with our disc rolls—achieving consistent 5mm separation at 350 TPH.
Flexible Pricing & Financing Options
We offer competitive pricing with scalable solutions:
- Standard models start at [price range] per unit (volume discounts available).
- Leasing and financing plans to spread capital expenditure over time. (Custom quotes provided based on configuration.)
Frequently Asked Questions (FAQ)
Q: How often do the discs need replacement?
A: Depending on material abrasiveness, disc lifespan ranges from 12–36 months—far exceeding traditional screens.
Q: Can these handle sticky or wet materials?
A: Yes! Our polyurethane-coated options resist adhesion, while self-cleaning rotation prevents clogging.
Q: Are custom gap settings automated?
A: Manual adjustment is standard; automated systems are available for smart screening plants.
Q: What’s the lead time for delivery?
A: Standard units ship in 4–6 weeks; custom builds may require 8–10 weeks. Expedited options available. .jpg)
Upgrade Your Screening Efficiency Today
Engineered for reliability and precision, our screening disc rolls maximize productivity while cutting operational costs—whether in mining, recycling, or aggregate production. Request a detailed proposal to find the right configuration for your needs.