High-Performance Vibrating Feeders & Screens for Mining & Aggregates – Boost Efficiency, Reduce Downtime
Struggling with Inefficient Material Handling?
Are inconsistent feed rates, screen blinding, or frequent maintenance halting your operations? Our heavy-duty vibrating feeders and screens deliver precision material flow and classification—engineered for the toughest mining, quarrying, and mineral processing applications.
Product Overview: Reliable Material Flow Solutions
Our vibrating feeders and screens are designed to optimize material handling by:
- Feeders: Ensuring steady, controlled material delivery to crushers, conveyors, or processing units.
- Screens: Accurately separating aggregates by size with high-capacity screening efficiency.
Ideal Workflow Integration: .jpg)
- Feed Control: Adjustable vibration amplitude regulates feed rates.
- Pre-Screening: Removes fines or oversize before crushing.
- Final Classification: Multi-deck screens sort materials into precise gradations.
Why Choose Our Vibrating Feeders & Screens?
| Feature | Competitor Weakness | Our Advantage |
|---|---|---|
| Durability | Prone to wear in abrasive environments | High-tensile steel or polyurethane decks for extended lifespan |
| Energy Efficiency | High power consumption | Optimized motor design reduces energy use by 15–20% |
| Maintenance | Complex bearing systems | Sealed, grease-lubricated bearings for minimal downtime |
| Customization | Limited sizing options | Tailored widths/lengths (up to 3m x 8m) for your plant layout |
Technical Innovations:
- Anti-Clogging Design: Open-flow screen meshes prevent material buildup.
- Modular Construction: Quick replacement of wear parts without full disassembly.
- Smart Vibration Control: Adjust frequency/amplitude via automated systems (optional).
Technical Specifications at a Glance
| Model | Capacity (TPH) | Power (kW) | Deck Layers | Max Feed Size (mm) |
|---|---|---|---|---|
| VF-800 | 50–150 | 3.0–5.5 | 1–2 | 300 |
| VS-1200 | 100–300 | 7.5–11 | 2–3 | 500 |
| VFHD-2000 | 300–600 | 15–22 | 3–4 | 800 |
Materials: Carbon steel (standard), stainless steel (corrosive environments), rubber-coated decks (noise reduction). .jpg)
Where It Performs: Application Scenarios
- Iron Ore Processing: Pre-screening crushed ore to improve blast furnace efficiency.
- Aggregate Quarries: Sorting crushed stone into ASTM-spec gradations.
- Recycling Plants: Separating metals from construction waste streams.
Case Study Snapshot:
A Chilean copper mine reduced crusher jams by 40% after installing our vibrating feeder with load-sensing automation, achieving ROI in <6 months.
Pricing & Flexible Financing
- Entry-level models start at competitive pricing for small-scale operations.
- Bulk order discounts available for fleet upgrades.
- Leasing and trade-in options for legacy equipment replacement.
FAQs: Expert Answers to Common Queries
Q: How do I select the right screen mesh size?
A: Mesh selection depends on material abrasiveness and desired output gradation—consult our sizing guide or request a free particle analysis.
Q: What’s the typical lifespan of the screen deck?
A: Polyurethane decks last 6–12 months in high-abrasion settings; steel decks endure 2+ years with proper maintenance.
Q: Can these handle wet or sticky materials?
A: Yes—heated decks or ultrasonic vibrators (optional) prevent adhesion in humid climates.
Upgrade Your Material Handling Today
Engineered for reliability and backed by global service support, our vibrating feeders and screens minimize downtime while maximizing throughput—critical for profit-driven operations. Request a custom quote or performance demo now.