Stone Crushers for India’s Toughest Mining & Quarrying Challenges
Struggling with Downtime, Low Output, or High Maintenance Costs?
India’s booming infrastructure and construction sectors demand reliable, high-performance stone crushing solutions. Yet, inefficient crushers lead to production delays, excessive wear, and spiraling operational costs. Whether you’re processing granite, basalt, or limestone, your crusher must deliver consistent output while minimizing downtime.
Our heavy-duty stone crushers are engineered for India’s harsh mining and quarrying conditions—delivering superior throughput, reduced maintenance, and unmatched durability.
How Does Our Stone Crusher Optimize Your Workflow?
From primary crushing to final aggregate shaping, our crushers integrate seamlessly into your operation:
- Primary Crushing – Jaw crushers reduce large rocks (up to 1,500 mm) into manageable sizes.
- Secondary Crushing – Cone & impact crushers refine material for precise grading.
- Tertiary/Quaternary Crushing – Vertical shaft impactors (VSI) produce high-quality cubical aggregates.
- Screening & Washing – Optional add-ons ensure clean, market-ready output.
What Makes Our Stone Crushers Stand Out?
Key Features & Innovations:
✔ Advanced Hydraulic Systems – Auto-adjustment for optimal crushing pressure reduces wear and extends component life.
✔ High Manganese Steel Jaws & Liners – Resistant to abrasion in abrasive Indian rock conditions.
✔ Intelligent Automation – PLC-controlled operations minimize manual intervention and optimize efficiency.
✔ Energy-Efficient Motors – Reduce power consumption by up to 20% vs. conventional models.
✔ Modular Design – Quick assembly/disassembly for easy relocation between sites. .jpg)
Competitive Comparison:
| Feature | Our Crusher | Industry Standard | Advantage |
|---|---|---|---|
| Crushing Capacity (TPH) | 200-500 | 150-350 | +30% Output |
| Power Consumption | 90 kW | 110 kW | Lower OPEX |
| Wear Part Lifespan | 6-12 months | 3-6 months | Fewer Replacements |
| Automation Level | PLC + IoT | Manual Adjustments | Higher Efficiency |
Technical Specifications (Customizable Models Available)
| Model | Max Feed Size (mm) | Capacity (TPH) | Power (kW) | Weight (Tons) |
|---|---|---|---|---|
| JC-1200 | 1,000 | 200-350 | 90 | 45 |
| CS-500 | 400 | 150-300 | 110 | 32 |
| VSI-800 | 50 | 100-250 | 75 | 18 |
Materials Supported: Granite, Basalt, Limestone, Iron Ore, River Gravel
Where Are These Crushers Being Used Successfully?
Customer Case Studies:
🔹 Rajasthan Granite Quarry: Increased production by 40% after replacing an outdated jaw crusher with our JC-1200 model—now processing 350 TPH with minimal downtime.
🔹 Tamil Nadu Road Project: Our VSI-800 produced perfectly shaped aggregates for highway construction, reducing waste by 15%.
🔹 Central India Iron Ore Mine: A CS-500 cone crusher handled abrasive ore with a liner lifespan of 10 months, cutting replacement costs by half.
Pricing & Financing Options to Fit Your Budget
We offer flexible solutions:
✅ Outright purchase with extended warranty options
✅ Lease-to-own agreements (3–5-year terms)
✅ Customized AMC (Annual Maintenance Contracts) for hassle-free servicing
Request a quote based on your required capacity and site conditions. .jpg)
Frequently Asked Questions (FAQ)
❓ What’s the typical lifespan of your stone crushers?
With proper maintenance, our crushers operate efficiently for 10+ years, thanks to premium materials and robust engineering.
❓ Can your crushers handle wet or sticky materials?
Yes—our optional anti-clogging designs prevent material buildup in humid or muddy conditions common in Indian quarries.
❓ Do you provide installation and training?
Absolutely! Our engineers supervise installation and conduct operator training to maximize productivity from day one.
❓ How quickly can I get spare parts in India?
We maintain regional warehouses in Delhi, Hyderabad, and Mumbai—ensuring fast delivery of critical components within 48 hours.