A 100-150 TPH stone production line is a medium-capacity crushing and screening setup designed to process 100 to 150 tons of stone per hour. This type of production line is commonly used in quarries, mining, and construction projects to produce aggregates (e.g., crushed stone, sand, gravel) for concrete, asphalt, road base, and other applications.
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Key Components of a 100-150 TPH Stone Production Line
1. Primary Crushing Stage
– Jaw Crusher (70-150 TPH capacity)
– Model examples: PE600×900, PE750×1060
– Breaks large rocks (≤500mm) into smaller pieces (~100-200mm).
2. Secondary Crushing Stage
– Cone Crusher or Impact Crusher (80-180 TPH capacity)
– Models: HPT300 cone crusher, PF1315 impact crusher
– Further crushes stones to ≤50mm for finer aggregates.
3. Screening System
– Vibrating Screen (2-3 decks)
– Separates crushed stones into different sizes (e.g., 0-5mm, 5-20mm, 20-40mm).
4. Conveyor Belts
– Transports materials between crushers and screens.
5. Optional Add-Ons
– Sand-making machine (for artificial sand production).
– Dust control system (water spray or bag filters).
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Typical Flowchart
1. Raw material (≤500mm) → Vibrating Feeder → Jaw Crusher (Primary Crushing).
2. Output (~100-200mm) → Belt Conveyor → Cone/Impact Crusher (Secondary Crushing).
3. Crushed stones → Vating Screen → Sized aggregates (+ oversize recirculation).
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Configuration Examples
| Scenario | Primary Crusher | Secondary Crusher | Screen | Final Products |
|—————-|—————-|——————|——–|—————————-|
| Hard Stone | Jaw Crusher | Cone Crusher | 3-deck | 0-5mm, 5-15mm, 15-30mm |
| Soft Stone | Jaw Crusher | Impact Crusher